SENFENG successfully completed the on-site installation, commissioning, and operator training of a SF6012PLUS 3kW fiber laser tube cutting machine in the United States. The project included full mechanical assembly, system integration, electrical connection, motion calibration, software configuration, and multi-stage production training.

The entire process focused on achieving stable automation performance, precise tube processing capability, and smooth coordination between feeding, clamping, cutting, and unloading systems.

Equipment Unpacking and Initial Setup

June 15, 2026

The installation began with unpacking, component verification, and organized layout planning. All machine parts were checked and arranged according to installation requirements to ensure a structured assembly process. The installation sequence was coordinated with technical support to ensure smooth workflow execution.

Mechanical Assembly and Auxiliary System Integration

June 16–17, 2026

The core mechanical structure was assembled, including installation of the laser cutting head, chiller system, power stabilization unit, and vision module. Cable routing and piping were arranged with attention to cleanliness, accessibility, and long-term maintenance efficiency.

The loading and unloading device was installed and adjusted according to process requirements. Structural alignment, safety protection panels, and motion clearance checks were completed to ensure smooth mechanical movement during operation.

After mechanical installation, the system transitioned into full wiring integration and preparation for initial power-on testing.

Electrical Wiring and System Initialization

June 18, 2026
Electrical connection and system initialization were completed, including power cable routing, signal wiring organization, and safety shielding installation.

Key functional checks included:

• Motion axis power-on verification
• Chuck travel range and limit switch confirmation
• B-axis calibration and positioning initialization
• Preliminary cutting function testing

All motion axes responded as expected, and system initialization proceeded smoothly, confirming readiness for automated operation.

Feeding System Optimization and Automation Workflow Setup

June 19–20, 2026

The automatic feeding system was adjusted and optimized, including cylinder response tuning, air pressure balancing, and sensor signal verification.

The tube loading and feeding workflow was tested repeatedly to ensure stable coordination between material delivery, chuck clamping, and cutting execution. After fine-tuning, the system achieved stable continuous operation under automated conditions.

Additional installation tasks included enclosure adjustments, air pipeline organization, cable finishing, and auxiliary equipment placement to support a clean and efficient working environment.

Tube Cutting Tests and Functional Validation

June 22–23, 2026

Comprehensive cutting tests were conducted using both round and rectangular tubes. Process adjustments included tube type switching, cutting parameter optimization, and automatic material separation setup.

The support system was calibrated to maintain stable tube positioning during high-speed processing. Weld seam detection and intelligent cutting path functions were also tested to validate system capability in complex tube processing scenarios.

Software Training and Process Optimization

June 24–26, 2026

Operator training focused on software operation, drawing preparation, nesting workflow, and production process management.

Training included:

• Tube drawing preparation and geometry validation
• Nesting and material utilization optimization
• Process parameter adjustment and refinement
• Batch production workflow simulation

The latest software version was implemented to improve stability and enhance processing efficiency. System parameters such as delay timing, support synchronization, and feeding coordination were further optimized to ensure consistent production output.

Multi-Tube Processing and Advanced Operation Training

June 29, 2026

Extended training sessions covered multiple tube specifications and material variations. The machine was operated under different production scenarios to demonstrate flexibility in handling diverse processing requirements.

Key operational aspects such as feeding system calibration, cylinder synchronization, and support alignment were reinforced through continuous production practice.

Final Training and System Readiness Confirmation

June 30, 2026

The final stage of training focused on complete production workflow execution, including setup, processing, maintenance procedures, and operational best practices.

By the end of the training, the SF6012PLUS fiber laser tube cutting system demonstrated stable performance across automated feeding, precise tube cutting, and batch production operations. The machine was fully prepared for continuous industrial use with optimized workflows and standardized operating procedures.